New Manufacturing Processes and Materials

By: John Norrish, J. Norrish

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Hardcover | 31 December 1992

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Hardcover
392 Pages

Dimensions(cm)
22.86 x 15.24 x 2.54

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Welding has traditionally been regarded as a craft rather than a technological manufacturing process. This reputation has not been helped by the dependence of conventional joining techniques on highly skilled manual operators and the relatively high cost of certain welding processes. Developments in recent welding technology have been devoted to an improved understanding of the basic welding processes. This manual provides an overview of common production welding processes, discussing recent developments and covering electronic power regulation, computer control, automation and process monitoring. The text indicates how advances in welding technology may be used to increase cost effective joints of appropriate quality.

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Series Editors' Foreword
Preface
Acknowledgments
An Introduction to Welding Processes	p. 1
Conventional welding processes	p. 3
Advanced Process Development Trends	p. 19
Safety and environmental factors	p. 25
Skill and training requirements	p. 25
Areas for development	p. 26
Process application trends	p. 26
Welding Power Source Technology	p. 33
Basic power source requirements	p. 33
Conventional power source designs	p. 34
Electronic power regulation systems	p. 39
Output level, sequence and function control	p. 50
Practical implications of electronic power regulation and control	p. 54
Filler Materials for Arc Welding	p. 57
MMA consumables	p. 57
Submerged arc welding consumables	p. 59
Filler wires for GMAW and FCAW	p. 61
Gases for Advanced Welding Processes	p. 75
Shielding gases for arc welding processes	p. 75
Gases for laser welding	p. 92
Advanced GTAW	p. 95
Process developments	p. 95
Process variants	p. 101
Control of GTAW and related processes	p. 118
Gas Metal Arc Welding	p. 131
Metal transfer in GMAW	p. 131
The physics of metal transfer	p. 143
Summary: metal transfer phenomena	p. 147
Control of conventional GMAW	p. 147
Summary: process control	p. 155
Recent developments in the GMAW process	p. 155
High Energy Density Processes	p. 175
Plasma keyhole welding	p. 177
Laser welding	p. 185
Electron beam welding	p. 199
Narrow-gap Welding Techniques	p. 209
Principles and features of narrow-gap welding	p. 209
Narrow-gap welding processes	p. 211
Monitoring and Control of Welding Processes	p. 227
Manual control techniques	p. 228
Monitoring	p. 238
Automatic control techniques	p. 262
Welding Automation and Robotics	p. 285
Automation options	p. 286
Simple mechanization	p. 287
Dedicated and special-purpose automation	p. 293
Robotic welding	p. 298
Modular automation	p. 318
Programmable control	p. 319
Remote-control slave and automatic systems	p. 321
Advances in welding automation	p. 324
Evaluation and justification of automated welding	p. 331
Appendices	p. 337
References	p. 357
Index	p. 373
Table of Contents provided by Blackwell. All Rights Reserved.

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Defective items

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