
At a Glance
332 Pages
22.86 x 15.88 x 2.54
New Edition
Hardcover
RRP $134.95
$125.99
or 4 interest-free payments of $31.50 with
orShips in 5 to 7 business days
Wire drawing is a metalworking process used to reduce the diameter of a wire by pulling the wire through a single, or series of, drawing die(s). The engineering applications of wire drawing are broad and far-reaching, including electrical wiring, cables, tension-loaded structural components, springs, paper clips and spokes for wheels.
This all-new, classical text is the first to explain the complex theory and sophisticated engineering concepts with relation to wire drawing in an accessible and universal way for practicing engineers.
Designed to facilitate the entry and training of new engineers and upgrade the professional practice of those already in the field in the face of increased product demands and tightening specifications, this essential resource by industry expert Roger Wright provides:
- A technical overview and introduction of engineering concepts related to wire drawing, suitable for beginners and practiced engineers looking to brush up on the theory behind the process
- An interface with basic engineering education so as to provide an accessible introduction for engineers new to the field
- Real-world worked examples, problems and protocols based on true life engineering scenarios and challenges
- Unique coverage of the author's own pass design and risk prediction calculations, developed through decades of research and wire industry consulting
Whilst most competing titles are less practical in their approach and focus on either ferrous, non-ferrous or electrical, our book takes a universal approach more suited to the practicing engineer who needs knowledge of wire drawing across the board. Ideal for use as a complete insight into the process from start to finish or a dip-in resource for practical problem-solving, this versatile work-a-day guide, training tool and desk reference will help readers train their staff and adapt and improve processes at minimal cost for maximum performance.
- Provides a unique universal approach, covering ferrous and non-ferrous metals
- Authored by an internationally-recognized specialist in wire drawing with extensive academic and industry experience
- Real-world worked examples, problems and protocols based on true life engineering scenarios and challenges allow engineers to easily apply the theory to their workplace to improve processes, productivity and efficiency
- Compact, concise and practical in comparison to the large, competing handbook tomes that are overwhelming for beginners and impractical for day-to-day work use
- Ideal for use as a complete insight into the process from start to finish or as a dip-in resource for practical problem-solving, analysis and trouble-shooting
Industry Reviews
| Preface | p. xiii |
| About the Author | p. xv |
| The General Idea | p. 1 |
| Concepts | p. 1 |
| How Does Drawing Work? | p. 2 |
| Questions and Problems | p. 5 |
| A Brief History of Technology | p. 7 |
| Ancient and Early Technology | p. 7 |
| The Nineteenth Century | p. 9 |
| The Twentieth Century | p. 10 |
| Further Reading | p. 11 |
| Questions and Problems | p. 11 |
| Twentieth Century Equipment Concepts | p. 13 |
| Overview | p. 13 |
| Benches | p. 13 |
| Blocks | p. 14 |
| Multiple-die Machines | p. 15 |
| Other in-line Processes | p. 17 |
| Questions and Problems | p. 17 |
| Basic Engineering Variables Pertinent to Drawing | p. 19 |
| General Quantities | p. 19 |
| Quantities Describing the Workpiece and Die During Drawing | p. 23 |
| Questions and Problems | p. 26 |
| Basic Drawing Mechanics | p. 29 |
| A Simple Drawing Stress Model | p. 29 |
| Drawing Limits | p. 33 |
| An Illustrative Calculation | p. 34 |
| The Issue of Optimum Die Angles and Values | p. 34 |
| Die Pressure | p. 35 |
| Centerline Tension | p. 37 |
| Plastic Flow Outside the Drawing Cone | p. 38 |
| Effects of Back Tension | p. 40 |
| Questions and Problems | p. 41 |
| Drawing Temperature | p. 43 |
| Contributions to the Drawing Temperature | p. 43 |
| Temperature Measurement | p. 49 |
| Interpass Cooling | p. 50 |
| Practical Examples of Drawing Temperature Effects | p. 50 |
| Questions and Problems | p. 56 |
| Drawing Speed | p. 57 |
| Definition and Basic Formulas | p. 57 |
| The Role of Drawing Speed in Analysis | p. 58 |
| The Effect of Drawing Speed on Lubrication | p. 60 |
| Some Practical Issues | p. 61 |
| Questions and Problems | p. 62 |
| Friction, Lubrication, and Surface Quality | p. 65 |
| Modes of Lubrication and Related Friction Response | p. 65 |
| Physical Conditions in the Lubricant Layer | p. 71 |
| Quantifying the Friction Stress | p. 74 |
| Drawing With High Friction | p. 75 |
| Redraw Stock Surface Conditioning Issues | p. 75 |
| Characterization With Microscopy | p. 76 |
| Illustrations of Microscopic Characterization and Analysis | p. 77 |
| The Development of Chevrons (Crow's Feet) | p. 82 |
| Questions and Problems | p. 88 |
| Drawing Die and Pass Schedule Design | p. 89 |
| General Aspects and The Role Of | p. 90 |
| Common Die Materials | p. 94 |
| Other Elements of Die Design | p. 99 |
| Pressure Dies | p. 101 |
| Die Wear and Die Life | p. 102 |
| Pass Schedule Concepts | p. 104 |
| Drawing Practice and Cast and Pitch Control | p. 109 |
| Questions and Problems | p. 110 |
| Shaped Dies and Roller Dies | p. 113 |
| Drawing Shapes with One-Piece Dies | p. 113 |
| Drawing with Unpowered Roller Die Systems | p. 118 |
| ôDrawingö with Powered Roller Die Systems | p. 121 |
| Roll Gap Issues | p. 123 |
| Questions and Problems | p. 124 |
| Mechanical Properties of Wire and Related Testing | p. 127 |
| The Flow Stress of the Wire | p. 128 |
| The Tensile Test | p. 130 |
| The Crystal Plasticity Basis for the Flow Curve | p. 138 |
| Other Mechanical Tests | p. 144 |
| Hardness Tests | p. 144 |
| Compression Tests | p. 145 |
| Bending Tests | p. 148 |
| Torsion Tests | p. 149 |
| Creep Testing | p. 151 |
| Fatigue Testing | p. 153 |
| Springback Testing | p. 153 |
| Questions and Problems | p. 154 |
| Drawability and Breaks | p. 157 |
| Practical Definitions | p. 157 |
| Measuring and Estimating Drawability | p. 158 |
| Categorizing Drawing Breaks | p. 164 |
| Mechanics of Drawing Breaks | p. 167 |
| The Generation of ôFinesö | p. 171 |
| Questions and Problems | p. 173 |
| Relevant Aspects of Copper and Copper Alloy Metallurgy | p. 175 |
| Important Properties of Copper | p. 176 |
| Primary Processing | p. 176 |
| Crystal Structure, Grains, Texture, Anisotropy, and Springback | p. 180 |
| Flow Stress, Cold Working, and Annealing | p. 182 |
| Solid Solutions and Phases | p. 185 |
| Factors Affecting Conductivity/Resistivity | p. 187 |
| Dilute Copper Alloys | p. 188 |
| High Alloy Systems | p. 192 |
| Beryllium Copper, A Precipitation Strengthening (Hardening) Alloy | p. 195 |
| Questions and Problems | p. 197 |
| Relevant Aspects of Carbon and Low Alloy Steel Metallurgy | p. 199 |
| Important Properties of Steel | p. 200 |
| Primary Processing | p. 200 |
| The Iron-Iron Carbide Phase Diagram | p. 204 |
| Austenite Decomposition | p. 207 |
| Structure-Mechanical Property Relations | p. 209 |
| Transformation Diagrams | p. 210 |
| Flow Stress, Cold Working, and Annealing | p. 215 |
| Aging in Steel | p. 217 |
| Carbon Steel Compositions | p. 225 |
| Low Alloy Steel Compositions | p. 226 |
| Questions and Problems | p. 227 |
| Other Metallurgical Systems for Wire Technology | p. 229 |
| Aluminum and its alloys | p. 229 |
| Austenitic Stainless Steels | p. 234 |
| Tool Steels | p. 237 |
| Nickel and Nickel Alloys | p. 240 |
| Questions and Problems | p. 242 |
| Wire Coatings | p. 245 |
| Reasons for Coating Wire | p. 245 |
| Coating Types and Coating Processes | p. 245 |
| Enamels and Enameling | p. 246 |
| Extrusion | p. 247 |
| Hot Dipping | p. 249 |
| Electro-Coating | p. 249 |
| Other Coating Technologies | p. 251 |
| Zinc Alloy Coating of Steel - A Detailed Illustration and Analysis | p. 251 |
| Composite Mechanical Properties of Coated Wire | p. 253 |
| Questions and Problems | p. 256 |
| Redraw Rod Production | p. 257 |
| The Rod Rolling Process | p. 257 |
| The Oval/Round Sequence | p. 259 |
| Other Geometrical Sequences | p. 263 |
| Some Process Correction Contexts | p. 264 |
| Questions and Problems | p. 265 |
| Wire Forming | p. 267 |
| Scope | p. 267 |
| Bending | p. 267 |
| Twisting | p. 269 |
| Stretching | p. 271 |
| Upsetting | p. 271 |
| Swaging | p. 272 |
| Cold Extrusion | p. 276 |
| Questions and Problems | p. 278 |
| Physical Properties | p. 279 |
| Scope | p. 279 |
| Density | p. 279 |
| Melting Points and Ranges | p. 280 |
| Specific Heat | p. 281 |
| Thermal Conductivity | p. 281 |
| Electrical Resistivity | p. 282 |
| Current and Near-Term Developments | p. 285 |
| Scope | p. 285 |
| Drawing Machines | p. 286 |
| Long-Life Dies For Ferrous Drawing | p. 288 |
| Measurement and Instrumentation | p. 289 |
| Annealing | |
| Payoff and Take-Up Systems | p. 292 |
| List of Symbols | p. 297 |
| References | p. 303 |
| Selected Formulas | p. 309 |
| Index | p. 311 |
| Table of Contents provided by Ingram. All Rights Reserved. |
ISBN: 9780123820921
ISBN-10: 0123820928
Published: 3rd November 2010
Format: Hardcover
Language: English
Number of Pages: 332
Audience: Professional and Scholarly
Publisher: Butterworth-Heinemann
Country of Publication: US
Dimensions (cm): 22.86 x 15.88 x 2.54
Weight (kg): 0.58
Shipping
| Standard Shipping | Express Shipping | |
|---|---|---|
| Metro postcodes: | $9.99 | $14.95 |
| Regional postcodes: | $9.99 | $14.95 |
| Rural postcodes: | $9.99 | $14.95 |
Orders over $79.00 qualify for free shipping.
How to return your order
At Booktopia, we offer hassle-free returns in accordance with our returns policy. If you wish to return an item, please get in touch with Booktopia Customer Care.
Additional postage charges may be applicable.
Defective items
If there is a problem with any of the items received for your order then the Booktopia Customer Care team is ready to assist you.
For more info please visit our Help Centre.
You Can Find This Book In

The Story of the Titanic for Children
Astonishing little-known facts and details about the most famous ship in the world
Paperback
RRP $24.99
$21.75
OFF























