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Hardcover
192 Pages
192 Pages
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In this thesis, the author investigates experimentally and numericallythe fracture behavior of an electron beam welded joint made fromtwo butt S355 plates. The 2D Rousselier model, the Gurson-Tvergaard-Needleman (GTN) model and the cohesive zone model (CZM) wereadopted to predict the crack propagation of thick compact tension (CT)specimens. Advantages and disadvantages of the three mentioned modelsare discussed. The cohesive zone model is suggested as it is easy to usefor scientists & engineers because the CZM has less model parametersand can be used to simulate arbitrary crack propagation. The resultsshown in this thesis help to evaluate the fracture behavior of a metallicmaterial. A 3D optical deformation measurement system (ARAMIS) andthe synchrotron radiation-computed laminography (SRCL) techniquereveal for the first time the damage evolution on the surface of the sampleand inside a thin sheet specimen obtained from steel S355. Damageevolution by void initiation, growth and coalescence are visualized in2D and 3D laminographic images. Two fracture types, i.e., a flat crackpropagation originated from void initiation, growth and coalescenceand a shear coalescence mechanism are visualized in 2D and 3D imagesof laminographic data, showing the complexity of real fracture. Inthe dissertation, the 3D Rousselier model is applied for the first timesuccessfully to predict different microcrack shapes before shear cracksarise by defining the finite elements in front of the initial notch withinhomogeneous f0-values. The influence of the distribution of inclusionson the fracture shape is also discussed. For the analyzed material, ahomogeneous distribution of particles in the material provides thehighest resistance to fracture.
Abstract1. Introduction........................................................................................................................................ 51.1 Motivation ............................................................................................................................... 51.2 Outline ..................................................................................................................................... 52. Scientific background .................................................................................................................... 92.1 Electron beam welding ...................................................................................................... 92.2 Fracture mechanics .......................................................................................................... 102.2.1 The fracture mechanics approach.................................................................... 102.2.2 The Brittle fracture ................................................................................................. 122.2.3 The J-integral ........................................................................................................... 132.3 Constitutive damage models ......................................................................................... 152.3.1 The Rice and Tracey model ................................................................................ 152.3.2 The Rousselier model ........................................................................................... 162.3.3 The Gurson-Tvergaard-Needleman (GTN) model........................................ 182.4 Cohesive zone model (CZM) .......................................................................................... 212.5 ARAMIS system .................................................................................................................. 242.6 Synchrotron Radiation-Computed Laminography (SRCL) .................................. 253. Characterization of steel S355 electron beam welded (EBW) joints ............................ 273.1 Chemical composition ..................................................................................................... 283.2 Microstructures of steel S355 EBW joints ................................................................ 283.3 Mechanical properties of S355 EBW ........................................................................... 303.3.1 Hardness measurement ....................................................................................... 303.3.2 Tensile behaviour of different tensile specimens ....................................... 313.3.3 Fracture surface of notched specimens ........................................................ 413.4 Fracture behaviour of S355 EBW joints ..................................................................... 423.4.1 Fracture toughness tests .................................................................................... 423.4.2 Fracture surface analysis of C(T)-specimens .............................................. 453.5 Summary and conclusions ............................................................................................. 524. The Rousselier model................................................................................................................... 534.1 Parameter study using the Rousselier model ......................................................... 534.1.1 Influence of f0 ........................................................................................................... 544.1.2 Influence of fc ........................................................................................................... 564.1.3 Influence of Ï k ......................................................................................................... 574.1.4 Influence of lc ........................................................................................................... 594.2 Crack propagation in the homogeneous base material ....................................... 624.3 Crack propagation in an inhomogeneous region ................................................... 704.4 Discussion and Conclusions ......................................................................................... 755. The Gurson-Tvergaard-Needleman (GTN) model ............................................................... 775.1 Parameter study using the GTN model ...................................................................... 775.1.1 Influence of f0 ........................................................................................................... 785.1.2 Influence of fc ........................................................................................................... 805.1.3 Influence of ff ............................................................................................................ 815.1.4 Influence of fn ........................................................................................................... 835.1.5 Influence of en .......................................................................................................... 855.2 Crack propagation in the homogeneous base material ....................................... 895.3 Crack propagation in an inhomogeneous material................................................ 935.4 Discussion and Conclusions ......................................................................................... 966. The Cohesive zone model ........................................................................................................... 996.1 Parameter study using the cohesive model ............................................................. 996.1.1 Influence of cohesive strength T0 and cohesive energy Î 0 ................... 1026.1.2 Influence of the cohesive element.................................................................. 1046.1.3 Influence of the shape of the TSL ................................................................... 1066.2 Crack propagation in S355 base material ............................................................... 1076.2.1 Identification of the cohesive parameters ................................................... 1076.2.2 Identification of the shape of the TSL ........................................................... 1136.3 Crack propagation in S355 fusion zone (FZ) .......................................................... 1146.4 Crack propagation at the interface between the FZ and the HAZ ................... 1156.5 Discussion and Conclusions ....................................................................................... 1187. Optical measurement of crack propagation with the ARAMIS system ..................... 1217.1 Specimen preparation .................................................................................................... 1217.2 Experimental results obtained with ARAMIS ......................................................... 1227.3 Comparison of experiment with simulation results obtained with the GTNmodel ................................................................................................................................... 1277.4 Discussion and Conclusions ....................................................................................... 1318. In situ laminography investigation of damage evolution in S355 base material ... 1358.1 Laminography ................................................................................................................... 1358.2 In situ observation of damage evolution by laminography reconstruction 1378.3 Discussion and Conclusions ....................................................................................... 1659. Summary and Outlook ............................................................................................................... 1699.1 Summary ............................................................................................................................. 1699.2 Outlook ................................................................................................................................ 173Appendix ................................................................................................................................................ 17510. List of Publications .................................................................................................................... 17911. Bibliography ................................................................................................................................. 181Acknowledgements ............................................................................................................................ 191
ISBN: 9783319672762
ISBN-10: 3319672762
Series: Springer Theses
Published: 23rd October 2017
Format: Hardcover
Language: English
Number of Pages: 192
Audience: General Adult
Publisher: Springer Nature B.V.
Country of Publication: CH
Dimensions (cm): 23.5 x 15.49 x 1.27
Weight (kg): 0.45
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