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World Class Maintenance Management - The 12 Disciplines - Rolly Angeles

World Class Maintenance Management - The 12 Disciplines

By: Rolly Angeles, Charles Robert Nelms

Paperback | 7 June 2020

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The book is easy to absorb as it is structured into three parts which are the Basics, the Strategies and the Advance Disciplines. The Twelve Disciplines are grouped accordingly into these three parts. Maintenance often time seek for advance ways in dealing with their everyday problems and issues. The message of this book is simple and straightforward, that there is no better way to start by going back to the "Basics" and addressing these very small problems we have in our plant. Big problems, unplanned break-downs and catastrophic failures are just an accumulation of small problems that has always been ignored and mostly neglected in the first place. The Author strongly emphasize the importance operators play in addressing these basic equipment condition and is considered a partner with maintenance on this shared responsibility they have towards their equipment. It is very difficult or impossible for maintenance people to transcend from a reactive to a proactive mode if operators will not be involved along the way. When the Basics had been set and well established, then maintenance can move on with the different maintenance and reliability strategies which are explained in detail on this book. Each Chapter covers a specific maintenance discipline. Chapter 14 of this book covers an implementation plan on how to proceed with these 12 disciplines by understanding where the current maintenance is and bringing the maintaining herd on the direction which they want to go. Finally, the Author would like to share his message on the Conclusion part of this book and share his actual experience on what it takes for an industry to reach a level of World Class Maintenance Management Stage. If you have been living the day to day pressures and struggles of doing maintenance, then this is definitely a book for you. Life of a maintenance is typically a struggle as most industries end up being reactive all the times. As borrowing from Keith Moubely's words that 17 percent of maintenance problems are maintenance induced or simply done by maintenance, this means that 83 percent of maintenance problems are not induced by maintenance and come from other areas/departments of your organization. You may consider your industry to have a world class quality product, a world class service, a world class safety or you can declare that your industry have a world class facilities, but speaking about world class maintenance is a different story and only a few companies ever reach this stage. While many industries will try, only the thoroughbred will succeed. This book is for every maintenance out there who wants to improve the reliability of their equipment and assets in order to optimize their operations and dramatically reduce the cost of doing maintenance. Let me be honest with you, achieving world class maintenance will not happen overnight, a week, month or even a year. It will take time but it is not impossible. Read this book and it will provide you a better understanding and perspective on how to reach that level that every industry seek for. This book depicts the life and struggles of maintenance in seeking better ways and means in improving how to manage and maintain their equipment and assets. The Author shares his passion and experience about the day to day struggles in the life of a maintenance. What is interesting about the Author and his book is that even though he hails from the Philippines the problems, issues and struggles we face in maintenance is generic and can be felt by any industry from whatever place, race and culture. This book contains real life stories, struggles and actual experiences by the Author in his career in maintenance and currently as a Reliability and Maintenance Consultant.

Industry Reviews

Rolly, your people-focus on reliability improvement and your commitment to helping people grow through improving their understanding of equipment and of themselves come through loud and clear in the book. The workplace stories you tell will resonate with people working in operations and maintenance in every industry. I very much like that you have provided practical answers with explanations and examples of how companies can move up the path to world-class maintenance performance.  You have written about TPM, RCM and RCA with great passion and obvious depth of knowledge and experience.  I've learnt much more about the right way to use those tools by reading your book than I ever understood before.  There is no doubt that the World Class Maintenance Management - The 12 Disciplines book will become a well-thumbed reference book for me.  Rolly, I've been fortunate to come across you and value your honest perspectives and insights on doing maintenance right. I share your desires for what maintenance can become and do for a company and hope that we can combine our efforts in the future.  By  Mike Sondalini,  Reliability Consultant, Lifetime-Reliability, Australia

I hope you don't mind if I use your life, of course the part you shared with us and the ones you wrote in the book, as an example to our AM (Autonomous Maintenance) teams to encourage them to look beyond what they are capable of doing at this moment in their lives and to inspire them to dream and grab every opportunity to learn and improve themselves.  The book simplified the concepts of maintenance to aid practitioners like us.  As I browse through the book I can see that this is not just a technical book about maintenance, but a book about your passion, your life. Congratulations! From Flordeliza V. Aldaya, TPM Chief Engineer, ST Micro-electronics - Calamba, Laguna, Philippines

I am already half-done reading your book and I find it very, very useful. I was shocked, from a welder/mechanic's point of view, the explanations in your book, especially the metaphors, has accomplished in making me understand more easily what it is you are trying to convey. It should be a Handbook for Maintenance personnel and of course, an eye-opener for the operations. Regards to Mang Tibo. Good day to you Sir,  From Julius Fungo, CE Casecnan, Nueva Ecija, Philippines

Hi Mr. Rolly, Hopefully you still remember me. I am the one who give you my thesis during WCM - 12 Discipline courses @ Eastin Hotel, Malaysia. Here I want to review about the WCM Book. I already read the book twice. It really fills me with hope for the maintenance role to be outstanding. The setting for this book was perfect. Every disciplines was made easy to grasp. It covers almost all dimensions of maintenance management. Without reservation, I heartily recommend this book. Thank you. From Khairul Haffiz Norddin, delegate from World Class Maintenance Training, Malaysia

Rolly's book "World Class Maintenance Management" comprehensively explains the 12 Disciplines and thus provides a valuable reference for maintenance personnel. He has a dynamic vibrant personality, which he uses to presents the knowledge and wisdom condensed in his book in interesting and dynamic ways. He has a broad knowledge of the field of Maintenance and operator involvement in achieving greatest profitability from production plant. Rolly is an excellent experienced trainer in Reliability and Maintenance Best Practice."  From Howard Witt, Maintenance Consultant from Australia


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