| Preface | p. ix |
| Introduction | p. 1 |
| Mechanics of Metal Cutting | p. 4 |
| Introduction | p. 4 |
| Mechanics of Orthogonal Cutting | p. 4 |
| Mechanistic Modeling of Cutting Forces | p. 15 |
| Theoretical Prediction of Shear Angle | p. 18 |
| Mechanics of Oblique Cutting | p. 19 |
| Oblique Cutting Geometry | p. 19 |
| Solution of Oblique Cutting Parameters | p. 21 |
| Prediction of Cutting Forces | p. 25 |
| Mechanics of Turning Processes | p. 27 |
| Mechanics of Milling Processes | p. 35 |
| Mechanics of Helical End Mills | p. 41 |
| Analytical Modeling of End Milling Forces | p. 43 |
| Mechanistic Identification of Cutting Constants in Milling | p. 46 |
| Mechanics of Drilling | p. 47 |
| Tool Wear and Tool Breakage | p. 54 |
| Tool Wear | p. 56 |
| Tool Breakage | p. 61 |
| Problems | p. 62 |
| Structural Dynamics of Machines | p. 66 |
| Introduction | p. 66 |
| Machine Tool Structures | p. 66 |
| Dimensional Form Errors in Machining | p. 68 |
| Form Errors in Cylindrical Turning | p. 68 |
| Boring Bar | p. 70 |
| Form Errors in End Milling | p. 71 |
| Structural Vibrations in Machining | p. 74 |
| Fundamentals of Free and Forced Vibrations | p. 75 |
| Oriented Frequency Response Function | p. 82 |
| Design and Measurement Coordinate Systems | p. 83 |
| Analytical Modal Analysis for Multi-Degree-of-Freedom Systems | p. 85 |
| Relative Frequency Response Function between Tool and Workpiece | p. 90 |
| Modal Testing of Machine Structures | p. 92 |
| Theory of Frequency Response Testing | p. 92 |
| Experimental Procedures in Modal Testing | p. 97 |
| Experimental Modal Analysis for Multi-Degree-of-Freedom Systems | p. 98 |
| Identification of Modal Parameters | p. 109 |
| Global Nonlinear Optimization of Modal Parameter Identification | p. 113 |
| Receptance Coupling of End Mills to Spindle-Tool Holder Assembly | p. 115 |
| Experimental Procedure | p. 118 |
| Problems | p. 120 |
| Machine Tool Vibrations | p. 125 |
| Introduction | p. 125 |
| Stability of Regenerative Chatter Vibrations in Orthogonal Cutting | p. 126 |
| Stability of Orthogonal Cutting | p. 126 |
| Dimensionless Analysis of Stability Lobes in Orthogonal Cutting | p. 132 |
| Chatter Stability of Orthogonal Cutting with Process Damping | p. 135 |
| Chatter Stability of Turning Operations | p. 139 |
| Chatter Stability of Turning Systems with Process Damping | p. 142 |
| Metal Cutting Forces | p. 144 |
| Process Damping Gains Contributed by Flank Wear | p. 145 |
| Stability Analysis | p. 147 |
| Experimental Validation | p. 148 |
| Analytical Prediction of Chatter Vibrations in Milling | p. 149 |
| Dynamic Milling Model | p. 149 |
| Zero-Order Solution of Chatter Stability in Milling | p. 154 |
| Multi-Frequency Solution of Chatter Stability in Milling | p. 160 |
| Chatter Stability of Drilling Operations | p. 172 |
| Dynamic Drilling Force Model | p. 173 |
| Frequency Domain Solution of Drilling Stability | p. 176 |
| Semidiscrete Time Domain Solution of Chatter Stability | p. 178 |
| Orthogonal Cutting | p. 178 |
| Discrete Time Domain Stability Solution in Milling | p. 182 |
| Problems | p. 186 |
| Technology of Manufacturing Automation | p. 191 |
| Introduction | p. 191 |
| Computer Numerically Controlled Unit | p. 191 |
| Organization of a CNC Unit | p. 191 |
| CNC Executive | p. 193 |
| CNC Machine Tool Axis Conventions | p. 193 |
| NC Part Program Structure | p. 193 |
| Main Preparatory Functions | p. 196 |
| Computer-Assisted NC Part Programming | p. 201 |
| Basics of Analytical Geometry | p. 201 |
| APT Part Programming Language | p. 206 |
| Trajectory Generation for Computer-Controlled Machines | p. 211 |
| Interpolation with Constant Displacement | p. 212 |
| Acceleration-Limited Velocity Profile Generation with Constant Interpolation Period | p. 216 |
| Jerk-Limited Velocity Profile Generation | p. 220 |
| Real-Time Interpolation Methods | p. 229 |
| Linear Interpolation Algorithm | p. 230 |
| Circular Interpolation Algorithm | p. 234 |
| Quintic Spline Interpolation within CNC Systems | p. 239 |
| Problems | p. 245 |
| Design and Analysis of Cnc Systems | p. 250 |
| Introduction | p. 250 |
| Machine Tool Drives | p. 250 |
| Mechanical Components and Torque Requirements | p. 251 |
| Feedback Devices | p. 256 |
| Electrical Drives | p. 257 |
| Permanent Magnet Armature-Controlled dc Motors | p. 258 |
| Position Control Loop | p. 263 |
| Transfer Function of the Position Loop | p. 264 |
| State Space Model of Feed Drive Control Systems | p. 268 |
| Sliding Mode Controller | p. 281 |
| Active Damping of Feed Drives | p. 285 |
| Design of an Electrohydraulic CNC Press Brake | p. 293 |
| Hydraulic Press Brake System | p. 293 |
| Dynamic Model of Hydraulic Actuator Module | p. 296 |
| Identification of Electrohydraulic Drive Dynamics for Computer Control | p. 299 |
| Digital Position Control System Design | p. 301 |
| Problems | p. 307 |
| Sensor-Assisted Machining | p. 313 |
| Introduction | p. 313 |
| Intelligent Machining Module | p. 313 |
| Hardware Architecture | p. 314 |
| Software Architecture | p. 315 |
| Intelligent Machining Application | p. 316 |
| Adaptive Control of Peak Forces in Milling | p. 317 |
| Introduction | p. 317 |
| Discrete Transfer Function of the Milling Process System | p. 319 |
| Pole-Placement Control Algorithm | p. 321 |
| Adaptive Generalized Predictive Control of Milling Process | p. 325 |
| In-Process Detection of Tool Breakage | p. 330 |
| Chatter Detection and Suppression | p. 333 |
| Intelligent Pocketing with the IMM System | p. 334 |
| Problems | p. 336 |
| Laplace and 2 Transforms | p. 341 |
| Introduction | p. 341 |
| Basic Definitions | p. 343 |
| Partial Fraction Expansion Method | p. 347 |
| Partial Fraction Expansion Method to Determine Inverse Laplace and z Transforms | p. 349 |
| Off-Line and On-Line Parameter Estimation with Least Squares | p. 353 |
| Off-Line Least-Squares Estimation | p. 353 |
| Recursive Parameter Estimation Algorithm | p. 355 |
| Bibliography | p. 357 |
| Index | p. 363 |
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