Preface | p. x |
Introduction and Background | p. 1 |
Introduction | p. 3 |
Historical background | p. 3 |
What is High Cycle Fatigue? | p. 4 |
HCF design considerations | p. 5 |
HCF design requirements | p. 9 |
Root causes of HCF | p. 11 |
Field failures | p. 13 |
Damage tolerance | p. 16 |
Application to HCF | p. 20 |
Current status | p. 23 |
Field experience | p. 25 |
Characterizing Fatigue Limits | p. 27 |
Constant life diagrams | p. 27 |
Gigacycle fatigue | p. 27 |
Characterizing fatigue cycles | p. 34 |
Fatigue limit stresses | p. 35 |
Equations for constant life diagrams | p. 41 |
Haigh diagram at elevated temperature | p. 47 |
Role of mean stress in constant life diagrams | p. 51 |
Jasper equation | p. 56 |
Observations on step tests at negative R | p. 65 |
Accelerated Test Techniques | p. 70 |
Historical background | p. 70 |
Coaxing | p. 70 |
Early test methods | p. 72 |
Step test procedures | p. 75 |
Statistical considerations | p. 76 |
Influence of number of steps | p. 78 |
Validation of the step-test procedure | p. 80 |
Observations from the last loading block | p. 85 |
Comments on step testing | p. 89 |
Staircase testing | p. 90 |
Probability plots | p. 91 |
Statistical analysis | p. 95 |
Dixon and Mood method | p. 95 |
Numerical simulations | p. 99 |
Sample size considerations | p. 104 |
Construction of an "artificial" staircase | p. 105 |
Other methods | p. 106 |
Random fatigue limit (RFL) model | p. 109 |
Data analysis | p. 113 |
Summary comments on FLS statistics | p. 120 |
Constant stress tests | p. 123 |
Run-outs and maximum likelihood (ML) methods | p. 126 |
Resonance testing techniques | p. 129 |
Frequency effects | p. 134 |
Effects of Damage on HCF Properties | p. 143 |
LCF-HCF Interactions | p. 145 |
Small cracks and the Kitagawa diagram | p. 145 |
Behavior of notched specimens | p. 149 |
Effects of LCF loading on HCF limit stress | p. 153 |
Studies of naturally initiated LCF cracks | p. 170 |
Crack-propagation thresholds | p. 170 |
Overloads and load-history effects | p. 172 |
An overload model | p. 180 |
Analysis using an overload model | p. 182 |
Examples of LCF-HCF interactions | p. 183 |
Design considerations | p. 193 |
LCF-HCF nomenclature | p. 196 |
Example of anomalous behavior | p. 197 |
Another example of anomalous behavior | p. 200 |
Combined cycle fatigue case studies | p. 204 |
Notch Fatigue | p. 213 |
Introduction | p. 213 |
Stress concentration factor | p. 213 |
What is k[subscript t]? | p. 215 |
Fatigue notch factor | p. 216 |
k[subscript f] versus k[subscript t] relations | p. 217 |
Equations for k[subscript f] | p. 218 |
Fracture mechanics approaches for sharp notches | p. 222 |
Cracks versus notches | p. 225 |
Mean stress considerations | p. 228 |
Plasticity considerations | p. 232 |
Negative mean stresses | p. 238 |
Fatigue limit strength of notched components | p. 239 |
Non-damaging notches | p. 241 |
Size effects and stress gradients | p. 242 |
Critical distance approaches | p. 242 |
Analysis methods | p. 246 |
Effects of defects on fatigue strength | p. 251 |
Notch fatigue at elevated temperature | p. 254 |
Fretting Fatigue | p. 261 |
Introduction | p. 261 |
Observations of fretting fatigue | p. 263 |
Representing total contact loads, Q and P | p. 267 |
Load and stress distributions | p. 271 |
Effects of local and bulk stresses on stress intensity | p. 272 |
Mechanisms of fretting fatigue | p. 277 |
Mechanics of fretting fatigue | p. 279 |
Stress analysis of contact regions | p. 281 |
Multiple crack considerations | p. 283 |
Analytical solutions | p. 284 |
Role of slip amplitude | p. 292 |
Stress-at-a-point approaches | p. 295 |
Fracture mechanics approaches | p. 300 |
A combined stress and K approach | p. 306 |
Comparison of fretting-fatigue fixtures | p. 309 |
Role of coefficient of friction | p. 312 |
Average versus local coefficient of friction | p. 317 |
Summary comments | p. 317 |
Foreign Object Damage | p. 322 |
Introduction | p. 322 |
Field experience and observations | p. 324 |
Repair by blending | p. 325 |
Background | p. 326 |
FOD data mining and investigation | p. 326 |
Definition of FOD | p. 328 |
Types of damage | p. 329 |
Scope of the FOD problem | p. 336 |
Laboratory simulation methods | p. 338 |
Solenoid gun | p. 338 |
Pendulum | p. 338 |
Quasi-static | p. 339 |
Simulations using a leading edge geometry | p. 339 |
Role of residual stresses | p. 344 |
Energy considerations | p. 345 |
Fatigue limit strength | p. 347 |
Simulations using a flat plate | p. 352 |
Other laboratory FOD simulations | p. 359 |
Analytical modeling of FOD | p. 368 |
Perturbation study | p. 371 |
Summary comments | p. 374 |
Applications | p. 377 |
HCF Design Considerations | p. 379 |
Factors of safety | p. 379 |
Modeling errors | p. 381 |
Material variability | p. 384 |
Fracture mechanics considerations | p. 386 |
Effects of defects | p. 390 |
Application to LCF-HCF | p. 396 |
Damage tolerance for HCF | p. 398 |
Material allowables | p. 400 |
Threshold concept for HCF | p. 403 |
Representing fatigue limit data | p. 405 |
Threshold considerations | p. 408 |
Experimental threshold measurements | p. 409 |
"Jump-in" method | p. 409 |
Mechanisms in threshold testing | p. 412 |
Load-history effects | p. 414 |
Compression precracking | p. 416 |
Load-shed rates | p. 416 |
Crack closure | p. 418 |
K[subscript max]-[Delta]K concept | p. 419 |
Crack propagation stress intensity factor | p. 422 |
An engineering approach to thresholds | p. 423 |
Observations from field failures | p. 424 |
Probabilistic approach to HCF/FOD design | p. 425 |
Residual stresses in HCF design | p. 430 |
Application to notches | p. 436 |
Shot peening | p. 441 |
Deep residual stresses | p. 447 |
Application to an airfoil geometry | p. 449 |
Crack arrest | p. 458 |
Crack growth retardation | p. 461 |
A numerical example | p. 462 |
Autofrettage | p. 464 |
Appendices | |
Early Railroad Accidents and the Origins of Research on Fatigue of Metals | p. 472 |
Final Report for the USAF High Cycle Fatigue Program | p. 493 |
HCF in ENSIP | p. 499 |
Evaluation of the Staircase Test Method using Numerical Simulation | p. 517 |
Estimation of HCF Threshold Stress Levels in Notched Components | p. 531 |
Analytical Modeling of Contact Stresses | p. 542 |
Experimental and Analytical Simulation of FOD | p. 558 |
FOD in JSSG | p. 600 |
Computation of High Cycle Fatigue Design Limits under Combined High and Low Cycle Fatigue | p. 617 |
Index | p. 639 |
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