| Preface | p. vii |
| Preface to the First Edition | p. ix |
| Introduction | p. 1 |
| The Grinding Process | p. 1 |
| Historical Development of the Grinding Process | p. 3 |
| Contents of this Book | p. 7 |
| Grinding Wheels: Composition and Properties | p. 11 |
| Introduction | p. 11 |
| Grinding Wheel Specification: Conventional Abrasives | p. 12 |
| Grinding Wheel Specification: Superabrasives | p. 17 |
| Conventional Abrasive Materials | p. 19 |
| Superabrasive Materials | p. 25 |
| Bond Materials | p. 26 |
| Vitrified Wheel Composition and Phase Diagrams | p. 31 |
| Grinding Wheel Testing | p. 34 |
| Grinding Geometry and Kinematics | p. 43 |
| Introduction | p. 43 |
| Geometrical Wheel-Workpiece Contact Length | p. 44 |
| Cutting Path | p. 47 |
| Maximum Cutting Depth (Undeformed Chip Thickness) | p. 54 |
| Undeformed Chip Thickness-Continuity Analysis | p. 59 |
| Non-Uniform Wheel Topography | p. 60 |
| Traverse Grinding | p. 65 |
| Profile (Form), Angle, and Helical-Groove Grinding | p. 67 |
| Grinding Operations with Total Conformity | p. 74 |
| Wheel Truing, Dressing, and Topography | p. 81 |
| Introduction | p. 81 |
| Dressing of Conventional Wheels | p. 82 |
| Truing and Dressing of Superabrasive Wheels | p. 84 |
| Generation of Wheel Topography-Conventional Wheels | p. 88 |
| Generation of Wheel Topography - Superabrasives | p. 95 |
| Measurement of Wheel Topography | p. 98 |
| Profilometry methods | p. 98 |
| Imprint methods | p. 100 |
| Scratch methods | p. 102 |
| Dynamometer and thermocouple methods | p. 104 |
| Microscopic methods | p. 105 |
| Grinding Mechanisms | p. 115 |
| Introduction | p. 115 |
| Grinding Debris (Swarf) | p. 116 |
| Grinding Forces, Power, and Specific Energy | p. 118 |
| Grinding Mechanisms: Conventional Abrasives | p. 120 |
| Size effect and energy considerations | p. 120 |
| Sliding forces and energy | p. 121 |
| Plowing and chip-formation energies | p. 127 |
| Grinding Mechanisms: CBN Wheels | p. 134 |
| Creep-Feed Grinding | p. 141 |
| Controlled-Force Grinding | p. 142 |
| Heavy-Duty Grinding | p. 147 |
| Empirical Relationships | p. 152 |
| Thermal Aspects: Conventional Grinding | p. 157 |
| Introduction | p. 157 |
| Heat Transfer Analysis: Plunge Grinding | p. 159 |
| Thermal Damage | p. 169 |
| Workpiece burn | p. 170 |
| Tempering and Rehardening | p. 173 |
| Residual stresses | p. 176 |
| Face Grinding | p. 179 |
| Abrasive Cut-Off | p. 181 |
| Thermal Aspects: Creep-Feed Grinding | p. 189 |
| Introduction | p. 189 |
| Workpiece Temperature and Burnout | p. 192 |
| Energy Partition: Simple Model for Creep-Feed Grinding | p. 194 |
| Energy Partition: Variation along the Grinding Zone | p. 196 |
| Energy Partition: Single Grain Model | p. 201 |
| Transient Temperature | p. 203 |
| Thermal Comparison: Regular and Creep-Feed Grinding | p. 209 |
| Thermal Aspects: Grinding with CBN Abrasives | p. 215 |
| Introduction | p. 215 |
| Vitrified CBN Wheels | p. 216 |
| Electroplated CBN Wheels | p. 219 |
| High Efficiency Deep Grinding (HEDG) | p. 224 |
| Fluid Flow in Grinding | p. 231 |
| Introduction | p. 231 |
| Fluid Flow through Grinding Zone: Flood Application | p. 232 |
| Fluid Flow through the Grinding Zone: Creep-Feed Grinding | p. 236 |
| Analysis of Useful Flow Rate through the Grinding Zone | p. 238 |
| Measurement of Hydrodynamic Forces | p. 242 |
| Analysis of Hydrodynamic Forces | p. 248 |
| Surface Roughness | p. 257 |
| Introduction | p. 257 |
| Ground Surface Morphology | p. 258 |
| Surface Texture and Tolerance | p. 260 |
| Ideal Surface Roughness | p. 265 |
| Empirical Roughness Behavior | p. 272 |
| Wheel Wear and Lubrication | p. 285 |
| Introduction | p. 285 |
| Quantifying Wheel Wear | p. 286 |
| Wheel-Wear Mechanisms | p. 289 |
| Analysis of Wheel Wear | p. 294 |
| Attritious Wear and Grinding Chemistry | p. 301 |
| Grinding Fluids and Lubrication | p. 304 |
| Evaluating Wheel Performance | p. 308 |
| Grinding Deflections: Grinding Cycles, Inaccuracies, and Vibrations | p. 315 |
| Introduction | p. 315 |
| Continuous Infeed Analysis | p. 315 |
| Grinding Cycle Behavior | p. 319 |
| Discrete Infeed Analysis | p. 321 |
| Inaccuracies and Elastic Deflections | p. 326 |
| Accelerated Spark-In and Spark-Out | p. 327 |
| Grinding Vibrations | p. 331 |
| Vibration Suppression | p. 335 |
| Simulation, Optimization, and Intelligent Control | p. 339 |
| Introduction | p. 339 |
| Original Simulation Software for Cylindrical Grinding | p. 340 |
| GrindSim: Simulation, Calibration, and Optimization of Cylindrical Grinding | p. 345 |
| Simulation of Creep-Feed Form Grinding | p. 353 |
| Simulation | p. 356 |
| Calibration | p. 358 |
| Optimization and Process Monitoring | p. 359 |
| Machine Tool Control | p. 361 |
| Index | p. 369 |
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