
Engineering Design : A Systematic Approach
A Systematic Approach
By: G. Pahl, W. Beitz, J. Feldhusen
Hardcover | 1 January 2007 | Edition Number 3
At a Glance
640 Pages
Revised
23.5 x 15.88 x 3.18
Hardcover
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Engineering design must be carefully planned and systematically executed. In particular, engineering design methods must integrate the many different aspects of designing and the priorities of the end-user.
Engineering Design (3rd edition) describes a systematic approach to engineering design. The authors argue that such an approach, applied flexibly and adapted to a particular task, is essential for successful product development. The design process is first broken down into phases and then into distinct steps, each with its own working methods. The third edition of this internationally-recognised text is enhanced with new perspectives and the latest thinking. These include extended treatment of product planning; new sections on organisation structures, simultaneous engineering, leadership and team behaviour; and updated chapters on quality methods and estimating costs. New examples have been added and existing ones extended, with additions on design to minimise wear, design for recycling, mechanical connections, mechatronics, and adaptronics.
Engineering Design (3rd edition) is translated and edited from the sixth German edition by Ken Wallace, Professor of Engineering Design at the University of Cambridge, and Lucienne Blessing, Professor of Engineering Design and Methodology at the Technical University of Berlin.
Topics covered include:
- fundamentals;
-
- product planning and product development;
-
- task clarification and conceptual design;
-
- embodiment design rules, principles and guidelines;
-
- mechanical connections, mechatronics and adaptronics;
-
- size ranges and modular products;
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- quality methods; and
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- cost estimation methods.
The book provides a comprehensive guide to successful product development for practising designers, students, and design educators. Fundamentals are emphasised throughout and short-term trends avoided; so the approach described provides a sound basis for design courses that help students move quickly and effectively into design practice.
Industry Reviews
"Engineering Design is widely acknowledged to be the most complete available treatise on systematic design methods. In it, each step of the engineering design process and associated best practices are documented. The book has particularly strong sections on design from the functional perspective and on the phase of the process between conceptual and detail design in which most key design decisions are made. The 3rd edition includes new material on project planning and scheduling. Anyone committed to understanding the design process should be familiar with the contents of this book."
Warren Seering, Weber-Shaughness Professor of Mechanical Engineering, Massachusetts Institute of Technology
On the second edition of this title:
"With a renewed interest in the critical role product design plays in maintaining economic competitiveness, American designers would be well advised to become thoroughly acquainted with this wealth of information."
American Scientist
| Introduction | p. 1 |
| The Engineering Designer | p. 1 |
| Tasks and Activities | p. 1 |
| Position of the Design Process within a Company | p. 6 |
| Trends | p. 6 |
| Necessity for Systematic Design | p. 9 |
| Requirements and the Need for Systematic Design | p. 9 |
| Historical Background | p. 10 |
| Current Methods | p. 14 |
| Aims and Objectives of this Book | p. 19 |
| Fundamentals | p. 27 |
| Fundamentals of Technical Systems | p. 27 |
| Systems, Plant, Equipment, Machines, Assemblies and Components | p. 27 |
| Conversion of Energy, Material and Signals | p. 29 |
| Functional Interrelationship | p. 31 |
| Working Interrelationship | p. 38 |
| Constructional Interrelationship | p. 42 |
| System Interrelationship | p. 42 |
| Systematic Guideline | p. 43 |
| Fundamentals of the Systematic Approach | p. 45 |
| Problem Solving Process | p. 45 |
| Characteristics of Good Problem Solvers | p. 49 |
| Problem Solving as Information Processing | p. 51 |
| General Working Methodology | p. 53 |
| Generally Applicable Methods | p. 58 |
| Role of Computer Support | p. 62 |
| Product Planning, Solution Finding and Evaluation | p. 63 |
| Product Planning | p. 63 |
| Degree of Novelty of a Product | p. 64 |
| Product Life Cycle | p. 64 |
| Company Goals and Their Effect | p. 65 |
| Product Planning | p. 66 |
| Solution Finding Methods | p. 77 |
| Conventional Methods | p. 78 |
| Intuitive Methods | p. 82 |
| Discursive Methods | p. 89 |
| Methods for Combining Solutions | p. 103 |
| Selection and Evaluation Methods | p. 106 |
| Selecting Solution Variants | p. 106 |
| Evaluating Solution Variants | p. 109 |
| Product Development Process | p. 125 |
| General Problem Solving Process | p. 125 |
| Flow of Work During the Process of Designing | p. 128 |
| Activity Planning | p. 128 |
| Timing and Scheduling | p. 134 |
| Planning Project and Product Costs | p. 136 |
| Effective Organisation Structures | p. 138 |
| Interdisciplinary Cooperation | p. 138 |
| Leadership and Team Behaviour | p. 141 |
| Task Clarification | p. 145 |
| Importance of Task Clarification | p. 145 |
| Setting Up a Requirements List (Design Specification) | p. 146 |
| Contents | p. 146 |
| Format | p. 147 |
| Identifying the Requirements | p. 149 |
| Refining and Extending the Requirements | p. 151 |
| Compiling the Requirements List | p. 152 |
| Examples | p. 153 |
| Using Requirements Lists | p. 153 |
| Updating | p. 153 |
| Partial Requirements Lists | p. 156 |
| Further Uses | p. 157 |
| Practical Application of Requirements Lists | p. 157 |
| Conceptual Design | p. 159 |
| Steps of Conceptual Design | p. 159 |
| Abstracting to Identify the Essential Problems | p. 161 |
| Aim of Abstraction | p. 161 |
| Broadening the Problem Formulation | p. 162 |
| Identifying the Essential Problems from the Requirements List | p. 164 |
| Establishing Function Structures | p. 169 |
| Overall Function | p. 169 |
| Breaking a Function Down into Subfunctions | p. 170 |
| Practical Applications of Function Structures | p. 178 |
| Developing Working Structures | p. 181 |
| Searching for Working Principles | p. 181 |
| Combining Working Principles | p. 184 |
| Selecting Working Structures | p. 186 |
| Practical Application of Working Structures | p. 186 |
| Developing Concepts | p. 190 |
| Firming Up into Principle Solution Variants | p. 190 |
| Evaluating Principle Solution Variants | p. 192 |
| Practical Application of Developing Concepts | p. 198 |
| Examples of Conceptual Design | p. 199 |
| One-Handed Household Water Mixing Tap | p. 199 |
| Impulse-Loading Test Rig | p. 210 |
| Embodiment Design | p. 227 |
| Steps of Embodiment Design | p. 227 |
| Checklist for Embodiment Design | p. 233 |
| Basic Rules of Embodiment Design | p. 234 |
| Clarity | p. 235 |
| Simplicity | p. 242 |
| Safety | p. 247 |
| Principles of Embodiment Design | p. 268 |
| Principles of Force Transmission | p. 269 |
| Principle of the Division of Tasks | p. 281 |
| Principle of Self-Help | p. 290 |
| Principles of Stability and Bi-Stability | p. 301 |
| Principles for Fault-Free Design | p. 305 |
| Guidelines for Embodiment Design | p. 308 |
| General Considerations | p. 308 |
| Design to Allow for Expansion | p. 309 |
| Design to Allow for Creep and Relaxation | p. 321 |
| Design Against Corrosion | p. 328 |
| Design to Minimise Wear | p. 340 |
| Design for Ergonomics | p. 341 |
| Design for Aesthetics | p. 348 |
| Design for Production | p. 355 |
| Design for Assembly | p. 375 |
| Design for Maintenance | p. 385 |
| Design for Recycling | p. 388 |
| Design for Minimum Risk | p. 402 |
| Design to Standards | p. 410 |
| Evaluating Embodiment Designs | p. 416 |
| Example of Embodiment Design | p. 417 |
| Detail Design | p. 436 |
| Mechanical Connections, Mechatronics and Adaptronics | p. 439 |
| Mechanical Connections | p. 439 |
| Generic Functions and General Behaviour | p. 440 |
| Material Connections | p. 440 |
| Form Connections | p. 441 |
| Force Connections | p. 443 |
| Applications | p. 447 |
| Mechatronics | p. 448 |
| General Architecture and Terminology | p. 448 |
| Goals and Limitations | p. 450 |
| Development of Mechatronic Solutions | p. 450 |
| Examples | p. 451 |
| Adaptronics | p. 458 |
| Fundamentals and Terminology | p. 458 |
| Goals and Limitations | p. 459 |
| Development of Adaptronic Solutions | p. 460 |
| Examples | p. 461 |
| Size Ranges and Modular Products | p. 465 |
| Size Ranges | p. 465 |
| Similarity Laws | p. 466 |
| Decimal-Geometric Preferred Number Series | p. 469 |
| Representation and Selection of Step Sizes | p. 472 |
| Geometrically Similar Size Ranges | p. 476 |
| Semi-Similar Size Ranges | p. 481 |
| Development of Size Ranges | p. 493 |
| Modular Products | p. 495 |
| Modular Product Systematics | p. 496 |
| Modular Product Development | p. 499 |
| Advantages and Limitations of Modular Systems | p. 508 |
| Examples | p. 510 |
| Recent Rationalisation Approaches | p. 514 |
| Modularisation and Product Architecture | p. 514 |
| Platform Construction | p. 515 |
| Design for Quality | p. 517 |
| Applying a Systematic Approach | p. 517 |
| Faults and Disturbing Factors | p. 521 |
| Fault-Tree Analysis | p. 522 |
| Failure Mode and Effect Analysis (FMEA) | p. 529 |
| Quality Function Deployment (QFD) | p. 531 |
| Design for Minimum Cost | p. 535 |
| Cost Factors | p. 535 |
| Fundamentals of Cost Calculations | p. 537 |
| Methods for Estimating Costs | p. 539 |
| Comparing with Relative Costs | p. 539 |
| Estimating Using Share of Material Costs | p. 544 |
| Estimating Using Regression Analysis | p. 545 |
| Extrapolating Using Similarity Relations | p. 547 |
| Cost Structures | p. 558 |
| Target Costing | p. 560 |
| Rules for Minimising Costs | p. 561 |
| Summary | p. 563 |
| The Systematic Approach | p. 563 |
| Experiences of Applying the Systematic Approach in Practice | p. 567 |
| References | p. 571 |
| English Bibliography | p. 603 |
| Index | p. 609 |
| Table of Contents provided by Ingram. All Rights Reserved. |
ISBN: 9781846283185
ISBN-10: 1846283183
Published: 1st January 2007
Format: Hardcover
Language: English
Number of Pages: 640
Audience: Professional and Scholarly
Publisher: Springer Nature B.V.
Country of Publication: GB
Edition Number: 3
Edition Type: Revised
Dimensions (cm): 23.5 x 15.88 x 3.18
Weight (kg): 1.07
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