Energy Management in Plastics Processing

Energy management has risen rapidly up the management agenda in many plastics processing firms around the globe, and the companies which have responded fastest and best have seen considerable financial benefits. This practical workbook shows how to reduce energy consumption in all the major plastics shaping processes (moulding, extrusion, forming) as well as elsewhere in the plant (e.g. in factory services and nonmanufacturing areas). It also addresses essential issues such as energy benchmarking and site surveys, understanding energy supplies and bills, measuring and managing energy usage and carbon footprinting.

The approach throughout the book is to reduce the kWh/kg of materials processed, resulting in permanent reductions in consumption and costs. Every topic is covered in a single 2-page spread, providing the reader with a manageable explanation, clear actions and key tips for success. This third edition has been revised and expanded to cover developments in energy management since 2013, and to include additional content on power supply considerations, automation, assembly operations, water footprinting, and transport considerations, among other additions.

• Enables plastics processors to institute an effective energy management system, both in processing and elsewhere in the plant such as factory operations, back-office functions, transport, and more
• Provides a holistic perspective, shining a light on areas where energy management methods may not have previously been considered or accounted for, and proposing projects and targets for reducing energy consumption
• Acts as a route map to help companies move towards improved sustainability and cost savings