Electronics Process Technology

Production Modelling, Simulation and Optimisation

By: A. Rudd (Translator), Wilfried Sauer, Martin Oppermann

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Hardcover | 20 July 2006

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504 Pages

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23.5 x 15.88 x 3.18

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In electronics manufacture, the expanding range of products and the smaller-and-smaller scale of increasingly integrated components is producing a trend towards complex and fault-susceptible processes. This fact, coupled with shorter production times and the importance of quality assurance necessitates that process technology be more adaptable and open to new procedures than ever before.

Electronics Process Technology is a systemised presentation of new techniques and methods in electronics manufacture. Planning, preparation and execution are interlinked to achieve robust manufacturing processes that realise optimum quality, costs and quantities in the final product.

Topics covered include:

modelling of manufacturing processes;
graph-theoretical approach to manufacturing planning;
process simulation and optimisation including cost optimisation;
quality assurance and statistical process analysis and control;
reliability models for electronic products and
assembly accuracy.

The authors co-ordinate these disparate subjects into a coherent whole that will be of great interest both to manufacturing engineers working in electronics production and to academics studying the manufacturing process. The book will also be a valuable reference for students of electronics manufacturing technology.

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You Can Find This Book In

Non-Fiction Engineering & Technology Energy Technology & Engineering Electrical Engineering Computing & I.T.Computer Science Technology in General Engineering in General Mechanical Engineering & Materials Production & Industrial Engineering Industrial Quality Control Graphical & Digital Media Applications

3D Graphics & Modelling Electronics & Communications Engineering Electronics Engineering Automatic Control Engineering Robotics Industrial Chemistry & Manufacturing Technologies

List of Authors	p. xix
Modelling of the Manufacturing Processes	p. 1
Manufacturing Systems in Electronics Production	p. 1
Abstract Manufacturing Systems	p. 4
Principles and Terms	p. 4
Scheduling	p. 15
Static Process Model	p. 19
Characteristics of Technological Processes	p. 29
The Technological Process Term	p. 29
Characteristics	p. 33
Process Characteristic	p. 47
Explanation of the Process Characteristic Term	p. 47
Operating Point for Technological Processes	p. 50
Adjustment Point and Eccentricity	p. 50
Variation Width of Technological Processes	p. 53
Process Capability	p. 54
Normal-distributed Process Characteristic	p. 54
Measurement Characteristic	p. 55
Measurement Process - Principles and Terms	p. 55
Measurement and Chance	p. 56
Measured Process Characteristic	p. 57
True and Measured Yield	p. 58
References	p. 59
Structures, Graphs and Networks	p. 61
Directed Graphs	p. 61
Network Planning	p. 64
Principles	p. 64
CPM Network and Equivalent Representations	p. 65
Determining Dates in the Network	p. 67
Calculation of Buffer Times in the Network	p. 70
Strategies in Network Planning	p. 70
CPM Cost	p. 72
Product-flow Graphs	p. 74
Weighting Function for Technological Processes	p. 74
Operator Technological Processes	p. 78
Basic Structures of Technological Processes	p. 81
General Structures, Regularities, Relationships	p. 84
Queue Models	p. 89
Demand Flows	p. 90
Classification of Queuing Systems	p. 96
Loss System M/M/1/0	p. 96
Systems with Queue	p. 102
Petri Nets	p. 105
Definition	p. 105
Example	p. 111
Elementary Links in Petri Nets	p. 114
Extended Petri Nets	p. 116
References	p. 117
Simulation of Manufacturing Processes	p. 119
Principles of the Simulation Methods	p. 119
Definition of Terms	p. 119
Discrete Event Simulation	p. 120
Uses for the Simulation	p. 123
Simulation Project	p. 124
Preparation	p. 124
Performing the Experiment	p. 127
Evaluation	p. 128
Analysis of the Simulation Results	p. 128
Event Trace	p. 128
Online Evaluations	p. 130
Characteristic Variables	p. 131
Representation Forms	p. 135
The simcron MODELLER	p. 142
Overview	p. 142
Model Objects	p. 143
Simulation Run	p. 151
Report	p. 152
Simulation Models	p. 152
Flow Shop and Operating Curve	p. 152
Cluster in Semiconductor Production	p. 155
Quality Processes of Printed-Circuit Board Production	p. 156
Job Shop in Electronics Manufacturing	p. 158
Process-accompanying Simulation	p. 161
Template Model	p. 162
Integration	p. 163
Comparison of Reality and Simulation	p. 167
Model Adaptation	p. 170
References	p. 171
Optimisation of Technological Processes	p. 173
Calculation of Extreme Values	p. 173
Linear Programming	p. 175
Optimisation of Product Volumes - Problem	p. 176
Optimisation of Product Volumes - Solution Method	p. 176
Exchange Method and Simplex Algorithm	p. 180
Dynamic Programming	p. 184
Introduction	p. 184
Example	p. 184
Problem Definition for Dynamic Programming	p. 186
Bellman Recursion Equation	p. 187
Dynamic Programming Strategy	p. 190
Simulation-based Optimisation	p. 191
Principles	p. 191
Optimisation Cycle	p. 195
Search Algorithms	p. 198
Optimisation with Several Goals	p. 201
References	p. 205
Quality Assurance	p. 207
General Goals and Terms	p. 207
Description of Quality Characteristic Variables	p. 209
Quality Characteristic Variables as Random Value	p. 209
Calculation of Probabilities	p. 210
Discrete Quality Characteristics and their Distributions	p. 212
Discrete Quality Characteristic Variables	p. 212
Discrete Probability Distribution	p. 213
Distribution Function	p. 214
Parameters for Discrete Probability Distributions	p. 215
Important Discrete Probability Distributions	p. 217
Uses in Module Production	p. 220
Distribution Functions of Continuous Quality Characteristics	p. 222
Continuous Quality Characteristic Variables	p. 222
Density Function	p. 222
Distribution Function	p. 223
Parameters	p. 224
Important Continuous Distributions	p. 225
Evaluation of Quality Data and Point Estimates	p. 230
Obtaining a Sample	p. 230
Calculation of Statistical Measured Values	p. 233
Random Sample and Sample Functions	p. 235
Distributions and Parameters of Sample Functions	p. 236
Point Estimates for Quality Characteristic Variables	p. 238
Statistic Test and Interval Estimate for Quality Characteristics	p. 241
General Problem Definition	p. 241
Testing the Continuous Quality Characteristic Values	p. 242
Comparing Continuous Quality Characteristic Values	p. 246
Test Procedure for Discrete Quality Characteristic Values	p. 251
Testing of Distributions	p. 252
Confidence Estimates	p. 254
Quality-Control Charts	p. 257
Introduction	p. 257
Process Types	p. 258
Shewhart Quality-Control Charts	p. 260
Control Charts	p. 265
Operations Characteristics of Quality-Control Charts	p. 271
Estimating Process Parameters Using a Preliminary Run	p. 274
Quality Capability of Processes	p. 278
Process Capability	p. 278
Machine Capability	p. 281
Acceptance Sample Test	p. 282
Introduction	p. 282
Single Sampling Plans	p. 284
Determination of Single Sampling Plans	p. 289
Double and Multiple Sampling Plans	p. 290
Sequential Plans	p. 293
Sample Test for the Number of Defects per Unit	p. 295
Variable Sampling Plans	p. 295
Sampling Systems	p. 298
References	p. 301
Process Cost Optimisation	p. 303
Process Chains in Electronics Manufacturing	p. 303
Principal Technologies of Electronics Production	p. 303
Quality Assurance in Modern Electronics Production	p. 307
Quality Cost Optimisation to Reduce Process Costs	p. 310
Goal of Quality Cost Optimisation	p. 310
Yield y and Defect Rate p	p. 311
Basic Quality Cost Model and Quality Distribution	p. 313
Extensions to the Basic Quality Cost Model	p. 321
Features of the Inspection Process	p. 328
Cost Model for the Sampling Test	p. 331
Effects of Process Optimisation	p. 337
Dynamic Programming to Solve Complex Process Chains	p. 340
References	p. 346
Design of Experiments and Regression Analyses	p. 349
General Goals	p. 349
Regression Analysis	p. 350
Problem Specification	p. 350
Simple Linear Regression	p. 352
Dual Linear Regression	p. 358
Restrictions for Performing Regressions	p. 359
Variance Analysis	p. 360
Design of Experiments	p. 363
Complete Factorial Test Designing	p. 363
Reduced Test Designs	p. 367
Test Designs with Repetitions	p. 371
Test Designs for Nonlinear Relationships	p. 371
Special Response Variables	p. 373
Practical Recommendations for Designing Tests	p. 374
Investigation of a Wave Soldering Bath	p. 377
References	p. 387
Reliability of Products and Processes	p. 389
Reliability Characteristics and Models	p. 389
Terms and Reliability Characteristics	p. 389
Lifetime Distributions	p. 393
Exponential Distribution	p. 393
Weibull Distribution	p. 393
Use of Lifetime Distributions	p. 395
Reliability Tests	p. 396
Graphical Evaluations of Reliability Data	p. 396
Computed Evaluations of the Results	p. 398
Markov Chains	p. 402
Technological Process with Two States	p. 402
Two Technological Processes	p. 406
Technological Processes with More than Two States	p. 407
Markov Chains with Infinitely Many States	p. 408
Multidimensional Process and Test Characteristics	p. 409
Two-dimensional Process Characteristic	p. 409
Process Equation	p. 411
Two-dimensional Process Operator	p. 412
Chain Structure of Two Technological Processes	p. 412
Measured Process Characteristic	p. 414
Measured Process Equation	p. 415
Reliability of Technological Processes	p. 416
Process Defect Rate for Several Quality Characteristics	p. 416
Operating Point Drift	p. 418
Momentary Yield	p. 420
Test Blurring	p. 422
References	p. 428
Assembly Accuracy Theory	p. 429
Introduction	p. 429
Positioning Tasks for the Solder Paste Application	p. 430
Machine Accuracy (Positioning Accuracy)	p. 430
Assembly Accuracy	p. 434
Positioning Actions for Component Placing	p. 436
Improvement of the Assembly Accuracy	p. 441
Assembly Accuracy as Quality Characteristic Variables	p. 442
Introduction	p. 442
Placement of Components with Peripheral Leads	p. 444
Placement of Area-array Components	p. 447
Positioning Accuracy as Random Variable	p. 452
Defect Rate for Placement	p. 455
Machine and Process Capability	p. 461
References	p. 463
Appendix - Tables	p. 465
Index	p. 473
Table of Contents provided by Publisher. All Rights Reserved.

Electronics Process Technology

Production Modelling, Simulation and Optimisation

At a Glance

Hardcover

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How to return your order

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