
At a Glance
284 Pages
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The electrostatic precipitator remains one of the most cost-effective means of controlling the emission of particulates from most industrial processes, including pollution from power stations. The author reviews the basic theory and operation of precipitators, the characteristics of gas and particulates that impact on design and operation, and the design of high- and mains-frequency rectification equipment. Chapters also cover performance monitoring and enhancement, and fault detection.
The author shows how recent high-power, fast switching equipment has enabled new high-frequency energisation equipment to be introduced, which further improves precipitator performance and in turn reduces emissions and the level of pollution. As environmental standards and regulations are progressively tightened, improvements in pollution control technology such as electrostatic precipitators are vital for the continued operation of coal- and biomass-burning power plants, steelworks and other energy-intensive boilers and related industrial processes.
The book should help the professional engineer and non-specialist to assess the potential design and operation of electrostatic precipitators and how to govern and control performance. It will be of particular relevance to electrical engineers, process engineers and those in the environmental/pollution control fields.
| Preface | p. xi |
| Acknowledgements | p. xiii |
| The range and application of electrostatic precipitators | p. 1 |
| Introduction | p. 1 |
| Arrangement and basic operation of a precipitator | p. 4 |
| Versatility | p. 10 |
| Characteristics of the gases as they affect precipitator design | p. 11 |
| Composition | p. 11 |
| Temperature | p. 12 |
| Pressure | p. 13 |
| Gas flow rate | p. 13 |
| Viscosity and density | p. 14 |
| Characteristics of the suspended material and their possible impact on precipitator performance | p. 14 |
| Concentration | p. 14 |
| Composition and electrical resistivity | p. 15 |
| Particle sizing | p. 16 |
| Particle shape | p. 17 |
| Particulate surface properties | p. 18 |
| Sizing of electrostatic precipitators | p. 19 |
| References | p. 19 |
| Fundamental operation of an electrostatic precipitator | p. 21 |
| Introduction | p. 21 |
| Ion production | p. 22 |
| Particle charging | p. 27 |
| Particle migration | p. 29 |
| Particle deposition and removal from the collector electrodes | p. 32 |
| Precipitator efficiency | p. 33 |
| Practical approach to industrial precipitator sizing | p. 34 |
| References | p. 36 |
| Factors impinging on design and performance | p. 39 |
| Effect of gas composition | p. 39 |
| Impact of gas temperature | p. 40 |
| Influence of gas pressure | p. 43 |
| Gas viscosity and density | p. 44 |
| Impact of gas flow rate and gas velocity | p. 44 |
| Gas turbulence | p. 46 |
| The importance of gas distribution | p. 48 |
| Correction by model testing | p. 50 |
| Computational fluid dynamic approach | p. 51 |
| Effect of particle agglomeration | p. 54 |
| Particulate cohesivity effects | p. 58 |
| References | p. 61 |
| Mechanical features impacting on electrical operation | p. 63 |
| Production of ions | p. 63 |
| Quasi-empirical relationships | p. 66 |
| Discharge electrode forms | p. 68 |
| Spacing of discharge electrodes | p. 71 |
| Collector electrodes | p. 72 |
| Specific power usage | p. 73 |
| Precipitator sectionalisation | p. 75 |
| High tension insulators | p. 76 |
| Electrical clearances | p. 78 |
| Deposit removal from the collector and discharge systems | p. 80 |
| Impact of collector deposits on electrical operation | p. 80 |
| Measurement of rapping intensity on dry precipitator collectors | p. 84 |
| Hopper dust removal | p. 85 |
| Re-entrainment from hoppers | p. 86 |
| References | p. 86 |
| Development of electrical energisation equipment | p. 89 |
| Early d.c. energisation techniques | p. 89 |
| Development of a.c. mains frequency rectification equipment | p. 91 |
| Valve rectifiers | p. 91 |
| Mechanical switch rectifier | p. 92 |
| Metal oxide rectifiers | p. 97 |
| Silicon rectifiers | p. 98 |
| HT transformers | p. 101 |
| Transformer losses | p. 103 |
| Cooling of transformer and rectifier equipment | p. 105 |
| Primary input control systems | p. 107 |
| Manual methods | p. 107 |
| Motorised methods | p. 108 |
| Saturable reactors | p. 109 |
| Silicon controlled rectifiers (SCRs) | p. 110 |
| Automatic control systems | p. 113 |
| Early current control | p. 113 |
| Voltage control method | p. 114 |
| Computer control methods | p. 115 |
| Summary of developments | p. 116 |
| References | p. 117 |
| Modern mains frequency energisation and control | p. 119 |
| Basic operation of mains frequency equipment | p. 119 |
| High voltage equipment supply ratings | p. 123 |
| Mean precipitator current | p. 124 |
| Primary r.m.s. current | p. 125 |
| Precipitator peak voltage under no-load conditions | p. 125 |
| Apparent input power | p. 125 |
| Practical example | p. 126 |
| Influence of the linear inductor | p. 126 |
| The main function of the inductor | p. 126 |
| Physical implementation of the linear inductor | p. 128 |
| Automatic voltage control and instrumentation | p. 129 |
| Secondary metering approach | p. 130 |
| Primary metering system | p. 131 |
| Opacity signal and full energy management | p. 132 |
| Basic AVC control principles | p. 135 |
| Back-corona detection and corona power control | p. 140 |
| Specific power control | p. 142 |
| Control by the use of intermittent energisation | p. 142 |
| Supervisory computer control using a gateway approach | p. 143 |
| Advanced computer control functions | p. 144 |
| References | p. 146 |
| Alternative mains frequency energisation systems | p. 147 |
| Two-stage precipitation | p. 147 |
| Air cleaning applications using positive energisation | p. 147 |
| Two-stage precipitation as applied to power plant precipitators | p. 149 |
| Intermittent energisation | p. 151 |
| Basic principles of intermittent energisation | p. 152 |
| Comparison of IE with traditional d.c. energisation | p. 153 |
| Collection efficiency evaluation | p. 156 |
| Pulse energisation | p. 159 |
| Introduction | p. 159 |
| Electrical configurations | p. 160 |
| Electrical operation with pulse chargers | p. 164 |
| Major operational aspects of pulse energisation | p. 165 |
| Current control capabilities | p. 166 |
| Current distribution on collectors | p. 167 |
| Electrical field strength in the inter-electrode area | p. 167 |
| Particle charging | p. 168 |
| Power consumption | p. 168 |
| Worked example of energy recovery | p. 169 |
| Collection efficiency | p. 169 |
| Typical applications using pulse energisation | p. 170 |
| References | p. 171 |
| High frequency energisation systems | p. 175 |
| Introduction | p. 175 |
| Development of switch mode power supply systems | p. 176 |
| Expected operational improvements | p. 176 |
| System requirements | p. 177 |
| Design considerations | p. 178 |
| SMPS circuit configurations | p. 179 |
| Input rectification stage | p. 179 |
| Three phase six switch mode UPF converter | p. 180 |
| Three phase boost type UPF rectifier | p. 181 |
| Three phase full wave rectifier with a.c. side filtering | p. 182 |
| Comments on the various input stage topologies | p. 183 |
| High frequency inverter stage | p. 184 |
| PWM controlled 'H' bridge inverter | p. 185 |
| Resonant converter | p. 185 |
| Matrix converter | p. 187 |
| Comments on the various inverter topologies | p. 188 |
| High voltage, high frequency transformer | p. 188 |
| Parasitic capacitance | p. 188 |
| Magnetic leakage flux | p. 188 |
| Insulation and electric stress management within the transformer | p. 189 |
| Corona effects | p. 190 |
| Transformer output rectification | p. 190 |
| Short duration pulse operation | p. 190 |
| Advantages of the SMPS approach to precipitator energisation | p. 191 |
| Review of the various topologies leading to a prototype SMPS development under a UK EPSRC grant | p. 192 |
| Operational field experience with SMPS precipitator energisation | p. 192 |
| SMPS system of Supplier No. 1 | p. 194 |
| SMPS system of Supplier No. 2 | p. 196 |
| SMPS system of Supplier No. 3 | p. 204 |
| SMPS system of Supplier No. 4 | p. 209 |
| Advantages/conclusions reached from these field trials | p. 212 |
| References | p. 213 |
| The impact of electrical resistivity on precipitator performance and operating conditions | p. 215 |
| Particle composition | p. 215 |
| Particle resistivity | p. 216 |
| Measurement of particulate resistivity | p. 217 |
| Resistivity effects on low temperature power station precipitators | p. 220 |
| Correlation between precipitator performance and particulate resistivity | p. 222 |
| Low resistivity ash and its effect on performance | p. 226 |
| Equipment for flue gas conditioning | p. 228 |
| Sulphur trioxide conditioning | p. 228 |
| Ammonia conditioning | p. 230 |
| Humidity conditioning | p. 232 |
| Reducing inlet gas temperature | p. 233 |
| Summary of resistivity effects on precipitator performance | p. 233 |
| References | p. 236 |
| 'On-line' monitoring, fault finding and identification | p. 239 |
| Corrosion condition monitoring | p. 239 |
| Electrical operating conditions | p. 248 |
| TR control cubicle information | p. 249 |
| TR set panel meter readings | p. 249 |
| TR equipment lamp test | p. 249 |
| Deposit removal from the internals | p. 253 |
| DE and collector system voltage/current relationships | p. 253 |
| Clean air load characteristic | p. 254 |
| Operational curves with gas passing through the system | p. 255 |
| Dirty air load test, without gas passing through system | p. 258 |
| Collector/discharge electrode alignment | p. 259 |
| High tension insulators | p. 259 |
| Hoppers | p. 260 |
| Gas distribution and air inleakage | p. 261 |
| Changing inlet gas conditions | p. 261 |
| Particle resistivity | p. 261 |
| Particle sizing and opacity monitoring | p. 262 |
| Systematic fault finding procedure | p. 264 |
| References | p. 264 |
| Index | p. 265 |
| Table of Contents provided by Ingram. All Rights Reserved. |
ISBN: 9780852961377
ISBN-10: 0852961375
Series: Energy Engineering
Format: Hardcover
Language: English
Number of Pages: 284
Audience: Professional and Scholarly
Publisher: Institution of Engineering and Technology
Country of Publication: GB
Dimensions (cm): 23.5 x 15.88 x 1.91
Weight (kg): 0.58
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