Preface xiii
About the Editors xv
1 Introduction 1
Zhangwei Chen and Paolo Colombo
1.1 Most Important Properties and Applications of Ceramics 2
1.2 Typical Processing Routes and Manufacturing Techniques for Ceramics 7
1.3 Challenges and the Need for Additive Manufacturing 9
1.4 Brief Introduction to Ceramic Additive Manufacturing Techniques 10
1.5 Summary of the book 14
1.6 Conclusions 18
2 Vat Photopolymerization (VPP) 25
Vincent Pateloup and Gweni Alonso Aruffo
2.1 Introduction 25
2.2 Photopolymerization 3D Printing Processes for Ceramic Parts 26
2.3 Process Modeling and Simulation 34
2.4 Advantages and Limits of VAT Processes 37
2.5 AM Hybridization Opportunities 39
2.6 Next Generation Ceramic Printing: Two-Photon Photopolymerization and Volumetric Additive Manufacturing Methods 41
2.7 Conclusion 45
3 Binder Jetting (BJT) and Material Jetting (MJT) 51
Andrea Zocca, Jens G¼nster, Anna-Katharina Hofer, and Stefan Waldner
3.1 Inkjet Printing 51
3.2 Binder Jetting (BJT) 62
3.3 Material Jetting 84
3.4 Post-Processes 98
4 Material Extrusion (MEX) 109
Frank Clemens and Esther Garca-Tu±³n
4.1 Introduction 109
4.2 Direct InkWriting 109
4.3 Fused Filament Fabrication 124
4.4 Heat Treatment and Post-Processing 131
4.5 AM of Fiber-Reinforced Composites 135
4.6 Summary 139
5 Powder-Bed Fusion (PBF) 153
Enrique Juste and Fabrice Petit
5.1 Short Historical Background of PBF 154
5.2 Terminology Focus 155
5.3 Indirect â" Powder-Bed-Selective Laser Processing (PBSLP) 157
5.4 Direct â" Powder-Bed-Selective Laser Processing (PBSLP) 161
5.5 Process Parameters PBF 171
5.6 Heat Treatment and Post-Processing 182
5.7 Conclusion 185
6 Directed Energy Deposition (DED) 195
Amit Bandyopadhyay, Nathaniel W. Zuckschwerdt, and Susmita Bose
6.1 Introduction 195
6.2 Advantages and Limitations of DED 197
6.3 Powder Characteristics 199
6.4 DED Processing-Related Challenges 200
6.5 Processing via DED 201
6.6 Monolithic Ceramics 201
6.7 Metal-Matrix Composites via DED 203
6.8 Current Challenges and Future Directions 206
6.9 Summary 207
7 Hybrid AM of Ceramics and AM of Ceramic-Based Multi-Material Components 211
Giorgia Franchin, Uwe Scheithauer, and Tassilo Moritz
7.1 Hybrid Additive Manufacturing of Ceramics 211
7.2 Sequential Hybrid Processes 214
7.3 Additive Manufacturing of Ceramic-Based Multi-Material Components 217
7.4 Applications 227
7.5 Conclusion and Outlook for AM of Ceramic Multi-Material Components 230
8 Design and Characterization of Additively Manufactured Ceramics 243
Riccardo Balzarotti, Marco Pelanconi, Giovanni Bianchi, and Alberto Ortona
8.1 Introduction 243
8.2 Model Design â" General Rules for Ceramic AM 243
8.3 Topological Optimization and Numerical Simulation 244
8.4 Characterization of the Feedstocks Prior to Printing 245
8.5 Characterization of the Parts Before and After Heat Processing 252
8.6 Summary 259
9 Industrial VPP Equipment for AM of Functional Ceramic Composites 269
Martin Schwentenwein, Serkan Nohut, and Johannes Homa
9.1 Introduction 269
9.2 Materials and Rheology 270
9.3 Processing 270
9.4 Reproducibility 271
9.5 Quality Management, Compliance, and Performance Metrics 271
9.6 Economic and Regulatory Considerations 273
9.7 Industrial Applications of Lithography-Based Ceramic AM 273
9.8 Market Considerations and Selection Guidance 274
9.9 Multi-Material Additive Manufacturing 275
9.10 Multi-Material AM of Ceramic Composites with LCM 276
9.11 Applications for LCM Multi-Material Printing 279
9.12 Future Research 286
9.13 Summary 288
10 Applications and Impacts of AM of Ceramics 295
Kareen Malsallez, Maxence Bourjol, Natalia Kostretsova, Marc Torrell, Albert Taranc³n, Malte Hartmann, Johannes Noll, Georgia Astbury, Matthew Drane, and Elsa Antunes
10.1 Aerospace and Defense Applications 296
10.2 Chemical Applications 298
10.3 Electronic and Semiconductor Applications 299
10.4 Biomedical Applications 301
10.5 Detailed Case Studies of Ceramic AM Applications 306
10.6 Cross-Domain Value and Systemic Impact of Ceramic Additive Manufacturing 315
10.7 Conclusion 318
11 New Developments and Perspectives 321
Fiona Spirrett and Soshu Kirihara
11.1 Introduction 321
11.2 Green/Smart Design and Manufacturing 322
11.3 4D/5D Printing 328
11.4 Potentials and Challenges 336
References 338
Index 341
